The ICTQual Level 6 Diploma in Chemical Engineering is designed to develop learners into highly skilled, innovative, and competent chemical engineers. Over three years, students acquire advanced knowledge, practical expertise, and professional competencies, preparing them for diverse roles in process industries, research, and sustainable engineering.

Year 1: Foundation of Chemical Engineering

Introduction to Chemical Engineering

• Understand the scope, principles, and applications of chemical engineering in various industries.
• Identify key process components and engineering systems.
• Apply fundamental engineering concepts to real-world chemical processes.
• Evaluate industrial trends and technological innovations.

Basic Thermodynamics

• Apply thermodynamic principles to chemical processes.
• Analyze energy transformations and equilibrium in chemical systems.
• Solve thermodynamic equations for process calculations.
• Interpret results to support design and optimization.

Mathematics for Chemical Engineers

• Apply calculus, algebra, and differential equations to chemical engineering problems.
• Model chemical systems mathematically for analysis and design.
• Solve complex equations related to process engineering.
• Interpret results to enhance process understanding.

Fluid Mechanics

• Understand fluid properties, flow behavior, and system design principles.
• Analyze laminar and turbulent flow in pipelines and reactors.
• Apply fluid dynamics equations to process equipment design.
• Conduct practical experiments and simulations.

Material and Energy Balances

• Calculate mass and energy balances for chemical processes.
• Analyze input-output relationships in unit operations.
• Apply balance calculations to real process scenarios.
• Use results to inform process design and optimization.

Introduction to Process Control

• Understand basic control system concepts and components.
• Apply control principles to simple chemical processes.
• Analyze system response and stability.
• Implement practical control strategies in laboratory settings.

Chemistry for Chemical Engineers

• Apply chemical principles to industrial processes.
• Analyze reactions, kinetics, and chemical properties.
• Solve chemistry-based problems for process applications.
• Evaluate chemical behavior in process design.

Introduction to Reaction Engineering

• Understand reaction kinetics and reactor types.
• Analyze rate equations and conversion calculations.
• Apply reactor design principles to industrial processes.
• Conduct basic experimental investigations.

Engineering Drawing and CAD

• Produce engineering drawings and schematics for chemical systems.
• Utilize CAD software for process visualization and design.
• Interpret technical diagrams accurately.
• Apply graphical communication in project documentation.

Professional Skills Development

• Develop teamwork, communication, and problem-solving skills.
• Apply ethical and professional standards in engineering contexts.
• Engage in self-directed learning and professional growth.
• Evaluate case studies to enhance practical understanding.

Heat and Mass Transfer Fundamentals

• Understand the principles of heat and mass transfer in unit operations.
• Analyze conduction, convection, and diffusion processes.
• Apply calculations to design equipment like heat exchangers and absorbers.
• Conduct laboratory experiments to validate theoretical concepts.

Chemical Engineering Principles

• Integrate foundational knowledge across chemical engineering disciplines.
• Apply engineering principles to solve process problems.
• Evaluate system performance and efficiency.
• Develop problem-solving strategies for industrial applications.

Year 2: Advanced Chemical Engineering Concepts

Advanced Thermodynamics

• Apply advanced thermodynamic models to complex chemical systems.
• Analyze phase equilibria, chemical equilibria, and process energetics.
• Use thermodynamics to optimize industrial processes.
• Evaluate results for safety and efficiency improvements.

Heat Transfer

• Analyze conduction, convection, and radiation in chemical processes.
• Design heat exchange equipment using theoretical and computational methods.
• Conduct simulations and experiments for process validation.
• Evaluate heat transfer efficiency in industrial operations.

Mass Transfer Operations

• Understand absorption, distillation, extraction, and crystallization.
• Design and analyze separation processes.
• Apply mass transfer coefficients to real systems.
• Conduct practical exercises to validate theoretical models.

Chemical Process Design

• Develop process flow diagrams and equipment layouts.
• Apply design principles to industrial chemical plants.
• Conduct feasibility analysis for process selection.
• Evaluate environmental and economic considerations.

Industrial Chemistry

• Understand chemical production, reaction mechanisms, and materials.
• Analyze industrial chemical processes for efficiency and sustainability.
• Apply laboratory techniques to real-world chemical systems.
• Evaluate process safety and regulatory compliance.

Process Systems Engineering

• Analyze and optimize integrated chemical process systems.
• Apply systems thinking to design, operation, and control.
• Use software tools for process simulation and modeling.
• Evaluate system performance against industrial standards.

Fluid Dynamics and Flow Systems

• Analyze complex flow behavior in chemical systems.
• Apply computational methods for fluid dynamics.
• Design pipelines, pumps, and reactors for optimal performance.
• Conduct experiments to validate fluid flow models.

Reaction Engineering

• Apply kinetic models to complex reaction networks.
• Design reactors for specific process conditions.
• Evaluate conversion, yield, and selectivity.
• Optimize reaction processes for industrial applications.

Environmental Engineering

• Understand environmental impacts of chemical processes.
• Apply techniques for waste treatment, emissions control, and sustainability.
• Evaluate regulatory compliance and environmental standards.
• Implement strategies for sustainable industrial operations.

Process Control and Automation

• Apply advanced control strategies to chemical plants.
• Use sensors, actuators, and PLCs for automation.
• Conduct process monitoring and fault diagnosis.
• Optimize control systems for safety and efficiency.

Process Modeling and Simulation

• Develop mathematical models for chemical processes.
• Use simulation software for process analysis and design.
• Validate models against experimental or industrial data.
• Apply modeling results to optimize industrial operations.

Engineering Materials

• Analyze properties and selection of materials for chemical processes.
• Evaluate corrosion, degradation, and mechanical behavior.
• Apply material selection principles in design and manufacturing.
• Conduct laboratory testing for material performance.

Year 3: Specialization and Industry Application

Advanced Process Control

• Implement complex control strategies in industrial chemical processes.
• Analyze multivariable and nonlinear systems.
• Conduct simulations to optimize process performance.
• Evaluate control strategies for safety and efficiency.

Process Safety and Risk Management

• Understand hazards in chemical plants and risk assessment techniques.
• Apply safety management systems and emergency response plans.
• Conduct hazard identification and process safety evaluations.
• Develop strategies to mitigate industrial risks.

Chemical Plant Design

• Integrate design principles for complete chemical plants.
• Develop PFDs and P&IDs for industrial systems.
• Apply design codes, standards, and safety requirements.
• Evaluate plant performance and sustainability.

Sustainable Chemical Engineering

• Apply sustainable engineering principles in process design.
• Analyze energy efficiency and resource optimization.
• Develop strategies for reducing environmental impact.
• Evaluate green technologies in chemical manufacturing.

Separation Technology

• Design and optimize separation processes like distillation, extraction, and filtration.
• Analyze separation efficiency and scalability.
• Conduct laboratory experiments for validation.
• Apply knowledge to industrial separation challenges.

Computational Fluid Dynamics (CFD)

• Use CFD tools to simulate flow, heat, and mass transfer in chemical processes.
• Analyze results to optimize equipment design.
• Validate CFD models with experimental data.
• Apply CFD insights to industrial problem-solving.

Advanced Materials Science

• Analyze advanced materials for process equipment and products.
• Evaluate mechanical, thermal, and chemical properties.
• Select materials for durability, safety, and performance.
• Conduct lab-based and computational material analyses.

Process Optimization

• Apply mathematical and computational tools to optimize chemical processes.
• Analyze production efficiency, energy usage, and cost-effectiveness.
• Develop strategies for continuous improvement.
• Evaluate optimization results against industrial objectives.

Industrial Placement / Internship

• Gain practical experience in chemical engineering workplaces.
• Apply theoretical knowledge to real-world industrial operations.
• Develop professional, technical, and problem-solving skills.
• Evaluate workplace practices and processes.

Capstone Project

• Plan, execute, and present a comprehensive chemical engineering project.
• Integrate theoretical knowledge and practical skills.
• Conduct research, analysis, and process design.
• Demonstrate project management and professional competencies.

Project Management for Chemical Engineers

• Apply project planning, scheduling, and resource management techniques.
• Analyze risks, budgets, and project constraints.
• Develop leadership and team collaboration skills.
• Evaluate project outcomes and lessons learned.

Biochemical Engineering

• Understand principles of biochemical processes and bioreactor design.
• Analyze biochemical reaction kinetics and process optimization.
• Apply laboratory techniques for bioprocess development.
• Evaluate applications in pharmaceuticals, food, and biotechnology industries.

Upon completing all units, learners will possess advanced chemical engineering knowledge, practical technical expertise, and professional competencies. Graduates are prepared for careers in process design, production, environmental sustainability, chemical research, and leadership roles in the global chemical industry.