Mini Case Study on Risk-Based Safety Management
ProQual Level 7 Diploma: Case Study Approach to Strategic Health & Safety Leadership
Table of Contents
In strategic health and safety leadership, understanding and applying risk-based safety systems is critical to preventing incidents, ensuring compliance, and protecting employees, assets, and reputation. Modern workplaces face complex hazards, and leaders must make informed decisions using structured risk management models and techniques.
This task presents realistic workplace scenarios involving hazards, defects, or unsafe practices. You are required to analyze each scenario, identify risks, recommend corrective and preventive measures, and justify your decisions using risk-based approaches and business risk management models.
This task aligns with the following learning outcomes:
- Apply risk assessment and control strategies in realistic workplace situations.
- Analyze incidents to understand causes, consequences, and preventive measures.
- Understand business risk management models and techniques.
Task Instructions
- Read each scenario carefully.
- Identify the hazards, assess associated risks, and analyze contributing factors.
- Apply an appropriate risk management model (e.g., ISO 31000, Bowtie Analysis, Risk Matrix).
- Provide both immediate corrective actions and long-term preventive measures.
- Justify your recommendations with reference to best practice, organizational procedures, and legal requirements.
- Provide clear, structured answers for each question.
Scenario 1: Unsafe Manual Handling in Warehouse
Background:
During a routine inspection at a large warehouse, you observe workers lifting heavy boxes above the recommended manual handling weight limit. Some workers are not using proper lifting techniques. One worker almost drops a box, narrowly avoiding injury.
Guided Questions:
- Identify all hazards present in this scenario.
- Assess the risks by considering the likelihood of injury and the severity of consequences.
- Recommend immediate corrective actions to reduce risk.
- Propose long-term preventive measures, including engineering, administrative, and behavioral controls.
- Explain which risk management model (e.g., ISO 31000, Bowtie Analysis, Risk Matrix) is suitable for this scenario and justify your choice.
- Discuss how training, supervision, and safety culture can prevent future manual handling incidents.
Expected Learner Outputs:
- Clear hazard identification (e.g., heavy loads, improper technique).
- Risk assessment table or description with likelihood × severity.
- Corrective actions (e.g., stop unsafe lifting, provide mechanical aids).
- Preventive measures (e.g., training programs, weight limits, monitoring).
- Application of a risk model with justification.
Scenario 2: Concrete Quality Failure on Construction Site
Background:
During the construction of a multi-storey building, a recently poured concrete column shows signs of premature cracking. Investigation reveals the concrete mix did not meet specification and was not properly tested before use. This failure could compromise structural integrity, project timelines, and safety.
Guided Questions:
- Identify the risks and hazards associated with poor-quality concrete.
- Analyze the root causes of the failure using risk-based reasoning.
- Suggest immediate actions to mitigate current risk and prevent collapse.
- Recommend long-term risk controls to ensure concrete quality in future projects.
- Explain which risk assessment tools (e.g., Risk Matrix, Failure Mode and Effect Analysis) could have predicted this issue.
- Discuss how integrating risk-based safety systems with quality assurance processes enhances overall site safety.
Expected Learner Outputs:
- Hazard identification (structural failure, injury, project delay).
- Root cause analysis (incorrect mix, lack of testing).
- Immediate and preventive measures.
- Application of risk assessment models and justification.
- Link between safety systems and quality management.
Scenario 3: Chemical Spill in Manufacturing Plant
Background:
A chemical container leaks during routine handling in a manufacturing plant. The spill is hazardous to health and the environment. Staff are not wearing full PPE, and the spill containment kit is not immediately accessible.
Guided Questions:
- Identify hazards and potential impacts of the chemical spill.
- Using a risk-based decision-making model, prioritize the response actions.
- Recommend immediate emergency response measures.
- Suggest preventive and long-term risk controls to avoid future spills.
- Explain how incident investigation and risk assessment techniques could prevent similar occurrences.
- Reflect on how organizational safety culture influences the likelihood of incidents.
Expected Learner Outputs:
- Hazard identification (chemical exposure, environmental contamination).
- Risk prioritization (immediate vs. long-term).
- Corrective and preventive measures (spill kits, training, PPE).
- Application of risk assessment models (Bowtie Analysis, ISO 31000).
- Explanation of safety culture impact.
Submission Requirements
- Responses should be written in a structured report format.
- Use diagrams, tables, or flowcharts to support risk assessments if appropriate.
- Reference recognized risk management frameworks and workplace policies.
- Each scenario should be analyzed separately, with clear headings for each section.
- Word count: 2,500–3,500 words recommended for the full task.
This detailed task ensures learners:
- Engage with realistic workplace scenarios.
- Develop professional judgment in risk assessment and control.
- Apply structured risk management models to prevent incidents.
- Strengthen analytical, decision-making, and reporting skills.
